Aside from offering the best Do-It-Yourself materials at the best prices, Acoustimac also offers the best prices on the highest quality finished acoustic treatment panels. All our panels are hand crafted and assembled in our production facility in Tampa Florida by skilled craftsmen with many years of experience in the field.
How Are Acoustimac’s Panels Made:
· First step is wood selection. All Acoustimac’s products use all American lumber, and each piece is visually inspected for blemishes and imperfections that can affect the final product’s performance. For Acoustimac’s products with additional fire treatment, each piece of lumber is carefully sprayed with a flame retardant agent prior to assembly.
· Then we cut our panel frame components in a variety of lengths and sizes. No wood is wasted, every piece cut is used in production, this reduces waste and helps us keep our costs down and pass the savings on to you.
· Every panel we make is given a stylish 45 degree beveled edge; this adds a step to our production but gives our panels a much nicer look. Other companies charge extra for a beveled edge, at acoustimac, it’s not an option but a standard feature.
· Once all the pieces are cut and beveled, they are hand sanded to give them a smooth and even surface and are now ready for assembly.
· Each panel is made to order so when we receive your order, Acoustimac’s assembly crew builds the panel frames according to your specification. The panels are assembled using pneumatic staple guns. The panel frame sides are assembled first, then the backing is attached to the sides. The frame is then given a final inspection where it is hand tested for sturdiness and the joint seams are then hand sanded to make them smoother and more symmetrical.
· In tandem with the panel assembly crew, Acoustimac’s core material team prepares the insulation cores by cutting and shaping to order specification. For fiberglass based insulation, the core team uses special blades to cut the core material into shape. For Acoustimac’s Ecoustimac eco friendly material, since it’s thicker and more resilient, Acoustimac’s core team uses a custom modified bench saw rig to cut them.
· Once the frames are assembled and the core materials cut to spec, Acoustimac’s assembly crew then loads the frame with the insulation, visually inspecting and making any necessary adjustments to make to core material fit snugly into the wood frame.
· Your acoustimac panel is almost complete! Now the frame and core material assembly move to the wrapping department where the panel is carefully wrapped in the chosen fabric. The corner seams are carefully and meticulously pleated and symmetrically stapled to the back of the panel frame.
· The finished product is given a final inspection before packaging for shipment. Installation hardware is included inside one or several boxes in the order, along with any instructions or promotional materials to be bundled with your order.
Visit Acoustimac’s website for more information about our manufacturing process and see for yourself why Acoustimac Panels are the best money can buy.
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